20 TPD+ Industrial Process Audit & Capacity Recovery:– Precision Engineering for High-Volume Cocoa & Chocolate Facilities.
NOTICE: This service is strictly reserved for industrial facilities with a minimum daily throughput of 20 TPD. We do not offer custom audits for craft-scale or startup operations
The Objective:- To identify and eliminate “Invisible Leaks” in your production line.
We focus on:
Mass-Balance Optimization: Reducing fat/butter loss and fine-tuning recovery.
Thermal Delta Management: Optimizing roasting and tempering cycles to reduce energy Opex.
Metallurgy & Maintenance Logic: Reducing downtime through critical part analysis and superior metallurgy specs.
Audit Engagement Fee
- International: USD $5000
- India: ₹5,00,000 (Excl. GST)
1. Non-Negotiable Pricing: These are the absolute minimum entry-level fees for a 20 TPD facility. We do not offer discounts, as the logic provided is engineered to deliver an ROI that typically exceeds the audit cost within the first 60 days of implementation.
2. Variable Scale: Please note that these are Base Prices. Depending on the complexity of your facility, the number of production lines, and the specific thermal/mass-balance data required, the final quote provided in your Proforma Invoicemay increase. The fee will never decrease below the base rate.
3. Qualification: Submission of the form does not guarantee an audit. We only issue Proforma Invoices to facilities where we identify a minimum of 15% potential efficiency recovery.
Proven Industrial Recovery
We are currently deploying these audit frameworks and process logic for industrial facilities across India, Australia, Canada, Morocco and many ASEAN and MENA region countries.
Mass-Balance Recovery: Saving clients an average of $12,000 to $45,000 USD per month by identifying “invisible” cocoa butter loss in the pressing and cooling stages.
Thermal Efficiency: Reducing energy Opex by 18-22% through precision roasting delta adjustments and heat-recovery redesigns.
Downtime Mitigation: Increasing uptime by an average of 300 hours per year through superior metallurgy specs for critical wear-parts.
We don’t just provide reports; we provide the engineering logic that has already stabilized production lines on four continents.
Scope of Work & Deliverables
Phase 1: The Virtual Data-Sync (Days 1–4)
- Deliverable: The Thermal-Mass Log Sheet. * We deploy our proprietary data-logging templates to your onsite team. We capture hourly deltas on tunnel temperatures, fat crystallization rates, and motor load.
- Goal: Establish the “Baseline Leakage.”
Phase 2: Logic Analysis & Root Cause (Days 5–10)
- Deliverable: The Process Integrity Audit (PIA). * A comprehensive analysis of your current process vs. the theoretical “Perfect Yield.” This identifies exactly where the “invisible” butter loss or energy wastage is occurring.
- Proof: Based on the logic currently deployed in Canada, Australia, and Morocco.
Phase 3: The Recovery Roadmap (Days 11–14)
Process-flow redesign to eliminate bottlenecks..
Deliverable:The 60-Day Implementation Blueprint. * A step-by-step technical manual for your engineers to recalibrate existing machinery. Includes:
Optimized Temperature Profiles (Crystallization Curves).
Metallurgy upgrades for critical wear-parts.
Please fill out the below form to submit your request for an Industrial Audit.
Don’t see your pain point?
Book a Technical Discovery Session to explore.